This undated image made available by the National Reconnaissance Office shows a film canister from the Hexagon program parachuting to Earth before it was snagged by a plane for recovery. From 1971 to 1986 a total of 20 satellites were launched, each containing 60 miles of film and sophisticated cameras that orbited the earth snapping vast panoramic photographs of the Soviet Union, China and other potential foes.DANBURY, Conn. - For more than a decade they toiled in the strange, boxy-looking building on the hill above the municipal airport, the building with no windows (except in the cafeteria), the building filled with secrets.
They wore protective white jumpsuits, and had to walk through air-shower chambers before entering the sanitized "cleanroom" where the equipment was stored.
They spoke in code.
Few knew the true identity of "the customer" they met in a smoke-filled, wood-paneled conference room where the phone lines were scrambled. When they traveled, they sometimes used false names.
At one point in the 1970s, there were more than 1,000 people in the Danbury area working on The Secret. And though they worked long hours under intense deadlines, sometimes missing family holidays and anniversaries, they could tell no one - not even their wives and children - what they did.
They were engineers, scientists, draftsmen and inventors - "real cloak-and-dagger guys," says Fred Marra, 78, with a hearty laugh.
He is sitting in the food court at the Danbury Fair mall, where a group of retired co-workers from the former Perkin-Elmer Corp. gather for a weekly coffee. Gray-haired now and hard of hearing, they have been meeting here for 18 years. But until recently, they were forbidden to speak about the greatest achievement of their professional lives.
"Ah, Hexagon," Ed Newton says, gleefully exhaling the word that stills feels almost treasonous to utter in public.
It was dubbed "Big Bird," and it was considered the most successful space spy satellite program of the Cold War era
From 1971 to 1986 a total of 20 satellites were launched, each containing 60 miles of film and sophisticated cameras that orbited the earth snapping vast, panoramic photographs of the Soviet Union, China and other potential foes. The film was shot back through the earth's atmosphere in buckets that parachuted over the Pacific Ocean, where C-130 Air Force planes snagged them with grappling hooks.
The scale, ambition and sheer ingenuity of Hexagon KH-9 was breathtaking. The fact that 19 out of 20 launches were successful (the final mission blew up because the booster rockets failed) is astonishing.
So, too, is the human tale of the 45-year-old secret that many took to their graves.
Hexagon was declassified in September. Finally Marra, Newton and others can tell the world what they worked on all those years at "the office."
"My name is Al Gayhart, and I built spy satellites for a living," announced the 64-year-old retired engineer to the stunned bartender in his local tavern as soon as he learned of the declassification. He proudly repeats the line any chance he gets.
"It was intensely demanding, thrilling and the greatest experience of my life," says Gayhart, who was hired straight from college and was one of the youngest members of the Hexagon "brotherhood."
He describes the white-hot excitement as teams pored over hand-drawings and worked on endless technical problems, using "slide-rules and advanced degrees" (There were no computers.), knowing they were part of such a complicated space project. The intensity would increase as launch deadlines loomed and on the days when "the customer" - the CIA and later the Air Force - came for briefings. On at least one occasion, former President George H.W. Bush, who was then CIA director, flew into Danbury for a tour of the plant.
Though other companies were part of the project - Eastman Kodak made the film and Lockheed Corp. built the satellite - the cameras and optics systems were all made at Perkin-Elmer, then the biggest employer in Danbury.
"There were many days we arrived in the dark and left in the dark," says retired engineer Paul Brickmeier, 70.
Joseph Prusak, 76, said when he was briefed on Hexagon, he wondered if he had made the biggest mistake of his life.
"I thought they were crazy," said Prusak, who had worked as an engineer on earlier civil space projects. "They envisaged a satellite that was 60 foot long and 30,000 pounds and supplying film at speeds of 200 inches per second. The precision and complexity blew my mind."
Several years later, after numerous successful launches, he was shown what Hexagon was capable of - an image of his own house in suburban Fairfield.
"This was light years before Google Earth," Prusak said. "And we could clearly see the pool in my backyard."
There had been earlier space spy satellites - Corona and Gambit. But neither had the resolution or sophistication of Hexagon, which took close-range pictures of Soviet missiles, submarine pens and air bases, even entire battalions on war exercises.
According to the National Reconnaissance Office, a single Hexagon frame covered a ground distance of 370 nautical miles, about the distance from Washington to Cincinnati. Early Hexagons averaged 124 days in space, but as the satellites became more sophisticated, later missions lasted twice as long.
"At the height of the Cold War, our ability to receive this kind of technical intelligence was incredible," says space historian Dwayne Day. "We needed to know what they were doing and where they were doing it, and in particular if they were preparing to invade Western Europe. Hexagon created a tremendous amount of stability because it meant American decision-makers were not operating in the dark."